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The morning after the engine was
run Andrew found a telltale pool of red oil underneath the car. The
inevitable questions: Where had it come from? Will we have to remove the
engine and gearbox to fix it? Maybe it was coming from the speedo drive?,
which was disconnected, and not blanked off. Monday night Andrew grovelled
around underneath the car mopping up oil and trying to find out where the
oil was coming from. It seemed to come from high up on the LHS of the
gearbox. The strongest possibility was the reversing light switch.
I made another telephone call to
Chris Masters at Westfield. Chris thought that it was probable. "There is a
seal behind the switch". "Take the switch off and seal it with silicon
sealer". said Chris. "The job can be done in situ", which was a relief. "It
may be necessary to disconnect the gearbox mountings and push the gearbox to
one side".
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We had to wait until Thursday before we could attempt the job. We jacked the
car up and put it on axle stands. Andrew found that he could get a hand up
the side of the 'box. The switch is held in place by a couple of torx
screws. Andrew had some short torx bits, courtesy of "Screwfix ", and we had
a small ratchet socket in the tool kit. The combination was just right to
enable Andrew to undo the screws. Once off, the seal showed signs of wear
with and old sealant. |
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Friday, I went to "Gowerings" our
local Ford dealer. By now, the guys in the parts department know me. They
are interested in the project and the progress we are making. Fords computer
does not show or identify the seal. I called Road & Race Transmissions, who
refurbished the 'box. They gave the same advice as Westfield put the seal
back and seal it with silicon sealer. They also said check the breather. "It
is a trumpet like device on the top of the gearbox". he said. "I did not
notice one when the gearbox was fitted". I said. They usually get knocked
off when they take them out." was the reply….. I am concerned. He ends with,
"It is a TRANSIT isn't it? Phew!!!!
Sunday we refitted the switch, now to see if we have cured the problem. We
left the seal to cure for a few days whilst we worked on a permanent
solution to the ECU / Tachometer output problem and we completed mounting
the ECU. These jobs completed we were ready to start the engine again. All
is well, we seem to have found and fixed the oil leak. |